DACELLFLEX®

About DACELLFLEX

DACELLFLEX is the export brand of DACELL (SHANGHAI) INDUSTRIAL CO., LTD. Our closed-cell foam is produced for us in Wuxi, Jiangsu — 14,765 m² of plant and warehousing, foaming since 2009, about 200 km from the container ports of Shanghai and Ningbo.

DACELLFLEX OEM plant, Wuxi

We are an export house with an OEM manufacturing base, and we say so plainly: production, formulation and QC sit with Jiangsu Daxiang Rubber & Plastic Co., Ltd. (江苏达翔橡塑有限公司) in Yixing, Wuxi — an independent company, not a subsidiary, that moulds and foams to our specification. The name is not a coincidence: 达翔 sits in both, and that plant has been our production partner since the beginning; we take its output for export under our own specification and our own brand. A DACELL office sits inside that plant, so factory visits, sample runs and supplier audits are arranged directly with us — not through a broker. Specification, export documentation, packing and customer service sit with DACELL (SHANGHAI) INDUSTRIAL CO., LTD. in Shanghai.

That split is deliberate. It lets us run NBR and EPDM formulations on the same line, hold stock in Shanghai for mixed containers, and print cartons under our customers' brands without a minimum artwork charge.

Since 2009 we have shipped to more than forty destinations, with the largest volumes in Latin America, the Middle East and Africa. Our customers are distributors, insulation contractors and mechanical packages — buyers who specify by data sheet and check the paperwork.

We are not the cheapest quotation you will receive. We are the one that still matches the sample after the third container.

Sample room at the DACELLFLEX OEM plant, Wuxi

The sample room at the plant: one of each product family stays on the shelf, so a buyer can handle the goods and compare before the first order.

Quality and process

Manufacturing capability

We do not publish customers' buildings. What we can document is how the material is made, tested and packed — that is the part a specifier can actually verify.

Foaming and finishing under one roof

At our OEM plant in Wuxi the foaming line, slitting, laminating, printing and packing sit in one building. Tube, sheet and roll goods share one compounding system, so a mixed order does not come from three different suppliers.

Incoming and finished-goods testing

Every batch of compound is checked for density and Mooney viscosity. Finished goods are sampled for density, thermal conductivity and dimensional tolerance before cartoning, and photographed before the container is sealed.

Density and colour to your specification

Standard stock is 65 kg/m³, but density is a production variable, not a fixed grade: 55–90 kg/m³ is made to order for markets where price, local code or weight limits decide the number. Colour and wall thickness are specified the same way.

Audits, sample runs and factory visits

Supplier audits, pre-production sample runs and customer visits are arranged on site in Wuxi. Reports can be issued in your customer's name, and a third-party inspector is welcome at any stage.

OEM cartons and mixed loading

Carton printing, private label and mixed-container loading are standard. Cartons are marked DACELLFLEX or your own brand, dimensioned 1850 × 320 × 360 mm.

Shop floor

Production and test equipment

Tape is coated, split and die-cut on the line that produces it. The photographs below are from the plant that runs our tape — machinery, not a showroom.

Coating machine
Coating machine

Release film in, adhesive applied, dried and rewound in one pass — the tape is coated here, not bought in as finished rolls and slit.

Foam splitting machine
Foam splitting machine

Foam block is split to the specified thickness before coating, so the thickness is set on the line rather than picked from stock.

Four-column die-cutting press
Four-column die-cutting press

Rolls and sheets are cut to the widths and die-cut shapes a project calls for, including short runs.

Test bench

  • Computerised tensile tester — tensile strength and elongation at break
  • Tack tester, rolling-ball method — initial tack
  • Constant-temperature holding-power tester — shear holding power
  • Flammability tester — used for development work, not a published rating

Company facts

Legal entity (export)DACELL (SHANGHAI) INDUSTRIAL CO., LTD
Chinese entity达翔赛尔(上海)实业有限公司
OEM manufacturerJiangsu Daxiang Rubber & Plastic Co., Ltd., Wuxi, Jiangsu
Loading portsShanghai and Ningbo, about 200 km by road
Established2009
Site area14,765 m²
Export incotermsFOB Shanghai / EXW / CIF
Payment termsT/T, 30% deposit and balance against copy of B/L for approved customers
HS code4009.11.00

Quality control

  • Incoming rubber compound checked for density and Mooney viscosity per batch.
  • Foaming line monitored for cell structure and dimensional tolerance every two hours.
  • Finished goods sampled for density, thermal conductivity and dimensional accuracy before cartoning.
  • Pre-shipment inspection with photographs sent to the buyer before the container is sealed.